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Thermocouple Extension Wire - G9 series
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This page contains several tables showing the available thermocouple extension wire, as well as the insulation characteristics, thermocouple accuracies, and the ANSI standard color codes.

Table 1 - Insulated thermocouple extension wire for thermocouple types C, E, T and K - Part numbers and price

Table 2 - Insulated thermocouple extension wire for thermocouple types N, R, S and T - Part numbers and price

Table 3 - Thermocouple & RTD ranges and accuracies

Table 4 - ANSI color codes for thermocouples
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Thermocouple extension wire should be used to connect thermocouples to all measurement & control instruments. Only when using a temperature transmitter, which converts the thermocouple signal to a 4-20mA signal, should standard copper alloy wire be used, and only after the thermocouple has been connected to the transmitter using thermocouple wire.

Typically, thermocouple extension wire used with base metal thermocouples (E, J, K, N and T) is essentially the same alloy as are the thermocouples. However due to the high cost of certain thermocouple wire such as Platinum and Tungsten (types B, C, D, R, and S), a special extension wire is used for these types of thermocouples.The "X" in the ANSI code denotes extension grade wire.


Part numbers listed below are generally available from stock
If you require other materials or gauge sizes, please contact the factory.
Volume discounts are available on quantities of 500 feet or more, contact the factory with your requirement

Part number code: (example) 828K20 = 828 (Fiberglass insulation) K (type K) 20 (wire gauge)

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Table 1 - Extension wire for type C, E, J and K thermocouples
CX
Price per Foot
E
Price per Foot
J
Price per Foot
K
Price per Foot
801EX20
$0.468
801JX20
$0.432
801KX20
$0.90
805CX20
$1.884
805JX20
$0.828
805KX20
$0.690
809E30
$0.432
809J30
$0.360
809E24
$0.432
809J24
$0.432
809K24
$0.540
809J20
$0.936
809K20
$1.044
   
810J30
$0.720
810K30
$0.720
810CX24
$1.200
810E24
$1.200
810J24
$0.576
810K24
$1.256
810E20
$1.200
810J20
$0.720
810K20
$1.256
812K20
$3.750
828K30
$0.720
828J30
$0.479
828K28
$1.155
828E24
$1.260
828J24
$0.468
828K24
$0.900
828CX20
$1.467
828E20
$1.425
828J20
$0.792
828K20
$1.044
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Part numbers listed below are generally available from stock
If you require other materials or gauge sizes, please contact the factory.
Volume discounts are available on quantities of 500 feet or more, contact the factory with your requirement

Part number code: (example) 801T24 = 801(PVC insulation) T (type T) 24 (wire gauge)

Jump to Insulation Codes
Table 2 - Extension wire for type N, R, S, and T thermocouples
N
Price per Foot
RX
Price per Foot
SX
Price per Foot
T
Price per Foot
801T24
$0.360
801RX20
$0.828
801RX20
$0.828
805NX20
$0.89
805RX20
$0.580
805RX20
$0.580
805TX20
$0.468
           
809T30
$0.678
809RX24
$1.20
809SX24
$1.20
809T24
$0.612
809RX20
$1.20
809SX20
$1.20
809T20
$0.828
           
810T30
$0.540
810RX24
$1.200
810J24
$0.576
810T24
$0.850
810N24
$1.80
810RX20
$1.200
810J20
$0.720
810T20
$0.684
812N20
$3.75
   
828T28
$0.540
828N24
$1.467
828RX24
$2.261
828SX24
$2.261
   
828RX20
$1.188
828SX20
$1.188
828T20
$0.360
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Table 3 - Temperature ranges and Accuracy of thermocouples & RTDs
Temperature ranges by sensor type
Useful Range
B
C
D
E
J
K
N
R
S
T
Pt100
degrees C
0 / 1700
0 / 2320
0 / 2320
-200 / 900
0 / 750
-200 / 1250
-270 / 1300
0 / 1450
0 / 1450
-200 / 350
-200 / 850
degrees F
32 / 3092
0 / 4230
0 / 4230
-328 / 1652
32 / 1382
-328 / 2282
-454 / 2372
32 / 2642
32 / 2642
-328 / 662
-328 / 1562
 
Degrees C / F
Accuracy (tolerance) is +/- the values stated below.
Values are percent of temperature, unless otherwise specified
-200 / -328
--
--
--
1.0
--
2.0
2.0
--
--
1.5
0.65
-100 / -148
--
--
--
1.0
--
2.0
2.0
--
--
1.5
0.8
0 / 32
--
--
--
1.0
0.75
0.75
0.75
0.25
0.25
1.5
0.3
200 / 392
--
--
--
0.5
0.75
0.75
0.75
0.25
0.25
1.0
0.8
400 / 752
--
4.5 Deg C
4.5 Deg C
0.5
0.75
0.75
0.75
0.25
0.25
1.0
0.55
600 / 1112
--
1.0
1.0
0.5
0.75
0.75
0.75
0.25
0.25
--
0.55
800 / 1472
0.5
1.0
1.0
0.5
--
0.75
0.75
0.25
0.25
--
0.55
1000 / 1832
0.5
1.0
1.0
--
--
0.75
0.75
0.25
0.25
--
--
1200 / 2192
0.5
1.0
1.0
--
--
0.75
0.75
0.25
0.25
--
--
1400 / 2552
0.5
1.0
1.0
--
--
--
--
0.25
0.25
--
--
1600 / 2912
0.5
1.0
1.0
--
--
--
--
--
--
--
--
1800 / 3272
--
1.0
1.0
--
--
--
--
--
--
--
--
2000 / 3632
--
1.0
1.0
--
--
--
--
--
--
--
--
2300 / 4172
--
1.0
1.0
--
--
--
--
--
--
--
--
NOTES:
1) Values are in an accordance with NIST Monograph 175, Revised to ITS 90
2) Accuracy values for Pt100 RTD are "not to exceed values"
3) All values shown are for Standard Limits of Error a.k.a. Class B limits
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Table 4 - ANSI Color code
Thermocouple Type
Color
C (previously W5)
BROWN
D (previously W3)
BROWN
E
PURPLE
G (previously W)
BROWN
J
BLACK
K
YELLOW
N
ORANGE
R
GREEN
S
GREEN
T
BLUE
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